Turntable Shot Blasting Machine

TURNTABLE SHOT BLASTING MACHINE

The machine is made by introducing patent technology from PANG BORN Co.of USA, It high - strength machine body and case , reasonable chain -- driving machanisim, and high-- quality cast chain iron, and it has the advantages of high productivity, long service life and easy maitenance.

-Application: machine is specifically designed for the continuous external surface treatment of pipes and cylindrical parts (bottles reservoirs, etc. ). 

-Typical employment: Coating with bituminous products oxide and calamine removal, preparation to painting of pipes and cylindrical parts, surface preparation to rubberizing.

-Equipment: Frequency inverter for rolls conveyor, blast wheel, abrasive recycle system, digital control panel, optional customized automatic loading and offloading system. , dust collector.

●The Blaster will handle a wide variety of shapes and sizes, and can produce surface conditions up to White Metal Blasting SSPC SP5 (NACE 1) specification.

●The machine is completely integrated and only requires infeed and outfeed conveyors.

●Ocean includes full installation and training with the purchase.

●The blast cabinet is made of manganese steel for long life and is further reinforced with replaceable manganese liner plates. This well sealed chamber stops rust and dust particles from entering the shop.

●The heavy duty, variable speed chain driven internal roller conveyor is easily connected to extension input and output conveyors. Transfer speed is easily adjusted to achieve the desired surface finish.

●The conveyor speed monitor automatically controls the starting and stopping of the shot blast action.

●Four highly efficient direct drive High Performance Turbine blast wheels achieve the highest surface finish quality while requiring less power, further reducing cleaning costs.

●The complete abrasive recycling system comprises collection hopper, screw conveyors, two bucket elevators, air separator, drop-out box, maintenance platform and four high-performance turbines with abrasive flow-control units.

●The high velocity abrasive blow-off unit at the cabinet exit keeps the shot in the system and out of your shop.

●Within the abrasive recycling system, a large highly efficient air wash separator prolongs shot life and a drop-out box removes coarse particles to avoid destruction of filter elements.

●All inspection ports are easy to access and a maintenance platform is standard.

●The simple maintenance requirements, the reduced abrasive consumption and reduced energy consumption all add up to a significant reduction in operating costs.

●An integrated air filter unit with long-life conical elements effectively removes dust from the system, and returns clean air to the shop. This filter system is self-cleaning and the filter elements are easily replaced after many hours of use.

●A central electrical cabinet provides complete control of the unit with ammeter display for control of turbines, working and blasting hour counters, lighted control switches, fault indicator lamps, speed controller, master switch and emergency stop switch.

▼PLC control system, stable quality and easy to get support from local.

▼Component key parts adopt world famous brand, such as Siemens, Omron, Schneider, Mitsubishi.

▼With BE rotating drum separator, high separating rate

▼All shot blasting machines are totally integrated with abrasive reclaim systems,    separator and dust collector.

▼20 years experienced engineers, customized service avaliable.

▼After-sale service support will be provided within 24hours.

Qingdao Dongheng Foundry Machinery Co., Ltd., is a professional foundry casting equipment manufacturers, Located in the Lingang Industrial Park, Huangdao District of Qingdao City, here is the manufacturing base, complete industry categories, mechanical and electrical supporting the environment and strategic location, land and sea air transportation facilities.

Southern Cross Harbor Tunnel through the Qingdao Railway Station, north cross-sea bridge in-line near Qingdao Airport.Foundry Machinery Co.,Ltd. Qingdao Dongheng the existing staff of about"! 00 people, covering an area of nearly 40 acres, plant area of over 10,000 square meters, is a collection of scientific research, design, manufacture, installation and commissioning and technical advice as one of modern integrated machinery business.

Production of resin sand casting line, clay sand reclamation complete sets of equipment; V-process casting line, EPC modeling equipment; sand & shot blasting equipment; core shell machinery, core shooting machine, molding machine.

Complete sets of automatic molding line environmental protection equipment for casting enterprises to provide a full range of pre and post sales services.

 TECHNICAL ADVANTAGES:

Qingdao Dongheng Foundry Machinery Co., Ltd. research strength is strong, long-term friendly relations of cooperation with major domestic research institutes, such as a hospital in Bengbu, Shanghai nine homes, Shenyang Institute of Electrical and the Luoyang four of Hospitals, Zhengzhou six homes, always keep up with the latest technology in the industry to comply with the "quality first, customer first" service approach, with new product design, development, prototype, debug capabilities, business, and technical staff time and up close, the user needs profound practical experience, each product an improvement are for user convenience, the interests of users. The spirit of "scientific, rigorous and efficient" style of work in the shortest possible time in accordance with the requirements to provide users with the best technical solutions, and delivery in the shortest period quality. Through a wide range of technical exchanges and cooperation, the introduction of foreign advanced technologies that will make my company's products to reach the domestic advanced level.The sand casting, molding line, shot blasting various aspects of senior experts in leading technology work, the experts have a wealth of experience and high technology of the industry, our company's product quality and technical content are at the forefront of the industry .

1.What is the target market for this machine ?

The Blaster is designed for customers who require a more sophisticated method than just manual cleaning in preparation for further processing or painting.

2.What type of abrasive media does it use ?

The Blaster is designed to use round steel shot. The shot is recycled inside the system and gets smaller and smaller during the blasting process, until it is completely consumed. Approximately two tons are required for start-up, and approximately 20 pounds are consumed per blasting hour. Replenishment is easily done as needed.

3.What utilities are needed to run the Blaster ?

The electrical system runs on three-phase input and a transformer will be provided for your supply voltage if required. Clean and dry compressed air supply is also needed.

4.What does it cost to operate ?

The highly efficient turbines require much less power that competitor's shot blast machines. Including abrasive consumption, power consumption and maintenance, the total operating cost averages around $20 per hour in US. When comparing this to your current methods, keep in mind that the Blaster is at least 4 to 5 times as productive as manual cleaning and only one operator is required to load and run the machine while it is working. Labor costs are much lower, plus you will have a huge amount of extra capacity for cleaning.

5.Are there any special operator skills required for the Shot Blaster ?

No, once the machine is installed and adjusted by our technician, running the machine consists of merely switching it on and setting the speed dial for the desired surface finish. Maintenance is simple too.